Top Features that make TMT Bars Worth The Investment

Over and above that, they also know the advantages of pre-engineered buildings and about their diverse applicability in industries and in the real estate sector. Among the leading producers of these buildings, a frontline company is MBS Group. This group holds unprecedented leadership in designing and constructing pre-engineered buildings.

Preference for any product or service gets decided on the basis of the range of advantages it offers. There are a lot of advantages associated with pre-engineered civil structures too. But just like any other item, there are also certain disadvantages associated with them. MBS Group, the internationally listed company from Bangalore, is one of the world's top developers of pre-engineered buildings.

It should be wise to know about some advantages and disadvantages from these types of buildings.

Advantages:

• Pre-engineered buildings expedite the completion of construction. This is because the while the foundation work is in progress, the above structure can be manufactured in its industry. Naturally, the time taken to construct the whole structure is relatively less.
• You need less manpower on site as pre-engineered buildings are all ready to install or fit at the desired place.
• As a result of low manpower requirement, little material requirement and low construction time, project enormously reduces.
• In case expansion is planned in the future, the job isn't irksome. It is just a matter of dismantling some portion of the pre-engineered slot milling cutters structure and then making necessary additions.

Disadvantages:

• Because the structure of pre-engineered buildings involves metal, mostly steel, they are susceptible to decomposition. This may risk the sturdiness of the structure. The decomposition can be checked only if the metal is provided a special type of coating.
• This category of buildings is less likely to prevent any fire accidents and that produces another risk factor. The reason behind this vulnerability is its conductivity property.
• Thermal resistance capacity of steel is less which means the building's thermal comfort will not be as good as it should be. This can be a flipside of these types of buildings.

Amid all the advantages and disadvantages, the prevalence of pre-engineered buildings Carbide Grooving Inserts has considerably increased and MBS Group continues to be the first choice of buyers all over!

The Cemented Carbide Blog: RCGT Insert

Over and above that, they also know the advantages of pre-engineered buildings and about their diverse applicability in industries and in the real estate sector. Among the leading producers of these buildings, a frontline company is MBS Group. This group holds unprecedented leadership in designing and constructing pre-engineered buildings.

Preference for any product or service gets decided on the basis of the range of advantages it offers. There are a lot of advantages associated with pre-engineered civil structures too. But just like any other item, there are also certain disadvantages associated with them. MBS Group, the internationally listed company from Bangalore, is one of the world's top developers of pre-engineered buildings.

It should be wise to know about some advantages and disadvantages from these types of buildings.

Advantages:

• Pre-engineered buildings expedite the completion of construction. This is because the while the foundation work is in progress, the above structure can be manufactured in its industry. Naturally, the time taken to construct the whole structure is relatively less.
• You need less manpower on site as pre-engineered buildings are all ready to install or fit at the desired place.
• As a result of low manpower requirement, little material requirement and low construction time, project enormously reduces.
• In case expansion is planned in the future, the job isn't irksome. It is just a matter of dismantling some portion of the pre-engineered slot milling cutters structure and then making necessary additions.

Disadvantages:

• Because the structure of pre-engineered buildings involves metal, mostly steel, they are susceptible to decomposition. This may risk the sturdiness of the structure. The decomposition can be checked only if the metal is provided a special type of coating.
• This category of buildings is less likely to prevent any fire accidents and that produces another risk factor. The reason behind this vulnerability is its conductivity property.
• Thermal resistance capacity of steel is less which means the building's thermal comfort will not be as good as it should be. This can be a flipside of these types of buildings.

Amid all the advantages and disadvantages, the prevalence of pre-engineered buildings Carbide Grooving Inserts has considerably increased and MBS Group continues to be the first choice of buyers all over!

The Cemented Carbide Blog: RCGT Insert

Over and above that, they also know the advantages of pre-engineered buildings and about their diverse applicability in industries and in the real estate sector. Among the leading producers of these buildings, a frontline company is MBS Group. This group holds unprecedented leadership in designing and constructing pre-engineered buildings.

Preference for any product or service gets decided on the basis of the range of advantages it offers. There are a lot of advantages associated with pre-engineered civil structures too. But just like any other item, there are also certain disadvantages associated with them. MBS Group, the internationally listed company from Bangalore, is one of the world's top developers of pre-engineered buildings.

It should be wise to know about some advantages and disadvantages from these types of buildings.

Advantages:

• Pre-engineered buildings expedite the completion of construction. This is because the while the foundation work is in progress, the above structure can be manufactured in its industry. Naturally, the time taken to construct the whole structure is relatively less.
• You need less manpower on site as pre-engineered buildings are all ready to install or fit at the desired place.
• As a result of low manpower requirement, little material requirement and low construction time, project enormously reduces.
• In case expansion is planned in the future, the job isn't irksome. It is just a matter of dismantling some portion of the pre-engineered slot milling cutters structure and then making necessary additions.

Disadvantages:

• Because the structure of pre-engineered buildings involves metal, mostly steel, they are susceptible to decomposition. This may risk the sturdiness of the structure. The decomposition can be checked only if the metal is provided a special type of coating.
• This category of buildings is less likely to prevent any fire accidents and that produces another risk factor. The reason behind this vulnerability is its conductivity property.
• Thermal resistance capacity of steel is less which means the building's thermal comfort will not be as good as it should be. This can be a flipside of these types of buildings.

Amid all the advantages and disadvantages, the prevalence of pre-engineered buildings Carbide Grooving Inserts has considerably increased and MBS Group continues to be the first choice of buyers all over!

The Cemented Carbide Blog: RCGT Insert

Uses of Kurkure Packing Machines And Multihead Weighing Machines

Carbide inserts are commonly used in the machining industry due Carbide Turning Inserts to their durability and excellent cutting capabilities. When it comes to machining aluminum, carbide inserts offer many advantages over other types of cutting tools. Here are some of the benefits of using carbide inserts for aluminum:

1. Higher cutting speeds: Carbide inserts are able to withstand higher cutting speeds than other types of inserts. This means that you can machine aluminum faster and more efficiently, which can save time and increase productivity.

2. Longer tool life: Carbide inserts are made of a very hard material that is resistant to wear and tear. This means that they last longer than other types of inserts, which can save money in the long run since you won't need to replace them as often.

3. Improved surface finish: Carbide inserts can create a smooth, even surface on aluminum, which can be important for some machining applications. This can result in a better overall quality of the finished Carbide Inserts product.

4. Reduced chip buildup: When machining aluminum, chips can sometimes get stuck in the cutting tool and cause problems. Carbide inserts are designed to prevent chip buildup, which can help to keep the machining process smooth and efficient.

5. Versatility: Carbide inserts can be used for a wide range of machining applications, including turning, boring, and milling. This means that they can be a versatile tool for a variety of manufacturing needs.

Overall, using carbide inserts for aluminum machining can offer many advantages, including increased cutting speeds, longer tool life, improved surface finish, reduced chip buildup, and versatility. By choosing carbide inserts for your machining needs, you can ensure that your production processes are both efficient and effective.

 

The Cemented Carbide Blog: indexable drill bit

Carbide inserts are commonly used in the machining industry due Carbide Turning Inserts to their durability and excellent cutting capabilities. When it comes to machining aluminum, carbide inserts offer many advantages over other types of cutting tools. Here are some of the benefits of using carbide inserts for aluminum:

1. Higher cutting speeds: Carbide inserts are able to withstand higher cutting speeds than other types of inserts. This means that you can machine aluminum faster and more efficiently, which can save time and increase productivity.

2. Longer tool life: Carbide inserts are made of a very hard material that is resistant to wear and tear. This means that they last longer than other types of inserts, which can save money in the long run since you won't need to replace them as often.

3. Improved surface finish: Carbide inserts can create a smooth, even surface on aluminum, which can be important for some machining applications. This can result in a better overall quality of the finished Carbide Inserts product.

4. Reduced chip buildup: When machining aluminum, chips can sometimes get stuck in the cutting tool and cause problems. Carbide inserts are designed to prevent chip buildup, which can help to keep the machining process smooth and efficient.

5. Versatility: Carbide inserts can be used for a wide range of machining applications, including turning, boring, and milling. This means that they can be a versatile tool for a variety of manufacturing needs.

Overall, using carbide inserts for aluminum machining can offer many advantages, including increased cutting speeds, longer tool life, improved surface finish, reduced chip buildup, and versatility. By choosing carbide inserts for your machining needs, you can ensure that your production processes are both efficient and effective.

 

The Cemented Carbide Blog: indexable drill bit

Carbide inserts are commonly used in the machining industry due Carbide Turning Inserts to their durability and excellent cutting capabilities. When it comes to machining aluminum, carbide inserts offer many advantages over other types of cutting tools. Here are some of the benefits of using carbide inserts for aluminum:

1. Higher cutting speeds: Carbide inserts are able to withstand higher cutting speeds than other types of inserts. This means that you can machine aluminum faster and more efficiently, which can save time and increase productivity.

2. Longer tool life: Carbide inserts are made of a very hard material that is resistant to wear and tear. This means that they last longer than other types of inserts, which can save money in the long run since you won't need to replace them as often.

3. Improved surface finish: Carbide inserts can create a smooth, even surface on aluminum, which can be important for some machining applications. This can result in a better overall quality of the finished Carbide Inserts product.

4. Reduced chip buildup: When machining aluminum, chips can sometimes get stuck in the cutting tool and cause problems. Carbide inserts are designed to prevent chip buildup, which can help to keep the machining process smooth and efficient.

5. Versatility: Carbide inserts can be used for a wide range of machining applications, including turning, boring, and milling. This means that they can be a versatile tool for a variety of manufacturing needs.

Overall, using carbide inserts for aluminum machining can offer many advantages, including increased cutting speeds, longer tool life, improved surface finish, reduced chip buildup, and versatility. By choosing carbide inserts for your machining needs, you can ensure that your production processes are both efficient and effective.

 

The Cemented Carbide Blog: indexable drill bit

All Things You Should Know About Stainless Steel!

Unlike any other products, people always remain confused regarding getting elevators either for commercial or residential purposes. As technology is transforming with the passage of time, the demand for updated specifications of the elevators is also transformed to a great extent. That is the reason, we can address a huge advancement in today's elevator system than the old ones'. Here, in this blog, we will be suggesting the best ways CCMT Insert to buy 2m elevator or escalator parts and thereby get benefitted.

Things to consider to buy elevators

There are certain important things that, if you consider, you can get the appropriate product of your requirement from the certified escalator parts manufacturer. Here are some of those things,

Identifying the needs: The first important thing to consider is the particular needs of the elevator. It is because, based on these needs such as for residential or commercial or any other industrial purposes, you have to search for a specific type of elevator. Moreover, the elevator comes with certain codes and knowing the needs will help you to meet those codes easily and resolve your purpose perfectly.

Address the uses: The next important aspect to consider is the usage. It will help you to estimate the usage phenomena of the elevator and decide which one will be compliant with your wants. If you fail to understand the usage and choose the wrong product, it may damage soon because of its incompatibility with handling the usage.

Placing area: It is important to think where the elevator will be placed before buying anyone. The elevator is comparatively a huge item and needs proper space to fit in. Moreover, it also needs to have a proper space to move. Hence, it needs a big hoist-way to get fixed. Based on the area measurement and the specific features of it, you should buy a suitable elevator that can easily fit in the space and work as per your desire.

Have some basic knowledge: Before getting any particular elevator of your need, you must have some basic knowledge about it such as the functions of push-button, doors handling, etc. Although you get this information in the booklet that comes along with the item, having a prior knowledge help you to understand even the difficult terms well like hoist-way, travel distance, hall call, car or cab, stops, etc.

Have the design idea: The last but not least, having a pre-identified design in your mind will help you to get a great elevator that will go perfectly with the design of the building. Although stainless steel is a common type of elevator, there are a number of designs available in this option.

So, having these things TNMG Insert in mind, if you go to any elevator spare parts supplier, you will always be benefitted. Being one of the leading manufacturer and supplier of world-class elevators, 2m holding has all the latest and fully customized elevator designs. We have a wide range of elevators of all sizes and properties to benefit you with the fulfillment of your concerned purposes. Get in touch with us today!

The Cemented Carbide Blog: Drilling Inserts

Unlike any other products, people always remain confused regarding getting elevators either for commercial or residential purposes. As technology is transforming with the passage of time, the demand for updated specifications of the elevators is also transformed to a great extent. That is the reason, we can address a huge advancement in today's elevator system than the old ones'. Here, in this blog, we will be suggesting the best ways CCMT Insert to buy 2m elevator or escalator parts and thereby get benefitted.

Things to consider to buy elevators

There are certain important things that, if you consider, you can get the appropriate product of your requirement from the certified escalator parts manufacturer. Here are some of those things,

Identifying the needs: The first important thing to consider is the particular needs of the elevator. It is because, based on these needs such as for residential or commercial or any other industrial purposes, you have to search for a specific type of elevator. Moreover, the elevator comes with certain codes and knowing the needs will help you to meet those codes easily and resolve your purpose perfectly.

Address the uses: The next important aspect to consider is the usage. It will help you to estimate the usage phenomena of the elevator and decide which one will be compliant with your wants. If you fail to understand the usage and choose the wrong product, it may damage soon because of its incompatibility with handling the usage.

Placing area: It is important to think where the elevator will be placed before buying anyone. The elevator is comparatively a huge item and needs proper space to fit in. Moreover, it also needs to have a proper space to move. Hence, it needs a big hoist-way to get fixed. Based on the area measurement and the specific features of it, you should buy a suitable elevator that can easily fit in the space and work as per your desire.

Have some basic knowledge: Before getting any particular elevator of your need, you must have some basic knowledge about it such as the functions of push-button, doors handling, etc. Although you get this information in the booklet that comes along with the item, having a prior knowledge help you to understand even the difficult terms well like hoist-way, travel distance, hall call, car or cab, stops, etc.

Have the design idea: The last but not least, having a pre-identified design in your mind will help you to get a great elevator that will go perfectly with the design of the building. Although stainless steel is a common type of elevator, there are a number of designs available in this option.

So, having these things TNMG Insert in mind, if you go to any elevator spare parts supplier, you will always be benefitted. Being one of the leading manufacturer and supplier of world-class elevators, 2m holding has all the latest and fully customized elevator designs. We have a wide range of elevators of all sizes and properties to benefit you with the fulfillment of your concerned purposes. Get in touch with us today!

The Cemented Carbide Blog: Drilling Inserts

Unlike any other products, people always remain confused regarding getting elevators either for commercial or residential purposes. As technology is transforming with the passage of time, the demand for updated specifications of the elevators is also transformed to a great extent. That is the reason, we can address a huge advancement in today's elevator system than the old ones'. Here, in this blog, we will be suggesting the best ways CCMT Insert to buy 2m elevator or escalator parts and thereby get benefitted.

Things to consider to buy elevators

There are certain important things that, if you consider, you can get the appropriate product of your requirement from the certified escalator parts manufacturer. Here are some of those things,

Identifying the needs: The first important thing to consider is the particular needs of the elevator. It is because, based on these needs such as for residential or commercial or any other industrial purposes, you have to search for a specific type of elevator. Moreover, the elevator comes with certain codes and knowing the needs will help you to meet those codes easily and resolve your purpose perfectly.

Address the uses: The next important aspect to consider is the usage. It will help you to estimate the usage phenomena of the elevator and decide which one will be compliant with your wants. If you fail to understand the usage and choose the wrong product, it may damage soon because of its incompatibility with handling the usage.

Placing area: It is important to think where the elevator will be placed before buying anyone. The elevator is comparatively a huge item and needs proper space to fit in. Moreover, it also needs to have a proper space to move. Hence, it needs a big hoist-way to get fixed. Based on the area measurement and the specific features of it, you should buy a suitable elevator that can easily fit in the space and work as per your desire.

Have some basic knowledge: Before getting any particular elevator of your need, you must have some basic knowledge about it such as the functions of push-button, doors handling, etc. Although you get this information in the booklet that comes along with the item, having a prior knowledge help you to understand even the difficult terms well like hoist-way, travel distance, hall call, car or cab, stops, etc.

Have the design idea: The last but not least, having a pre-identified design in your mind will help you to get a great elevator that will go perfectly with the design of the building. Although stainless steel is a common type of elevator, there are a number of designs available in this option.

So, having these things TNMG Insert in mind, if you go to any elevator spare parts supplier, you will always be benefitted. Being one of the leading manufacturer and supplier of world-class elevators, 2m holding has all the latest and fully customized elevator designs. We have a wide range of elevators of all sizes and properties to benefit you with the fulfillment of your concerned purposes. Get in touch with us today!

The Cemented Carbide Blog: Drilling Inserts

What are the key differences in performance between a standard end mill and a ba

Now with the popularity of smart phones, our choice of smart phones has become more and more, and we choose the standard has become diversified. The first few years, especially a coarse grain phone, the most favorite benchmark. Then again, more and more mobile phones began to match the material, the fuselage texture is one of the important factors.But the texture is not a technical indicator or standard, it is good or bad standard does not quantify the provisions, mainly depends on the user’s feelings, and this feeling is often experienced, and our bias will also affect our Feelings. For example, many people think that metal texture must be better than plastic texture. Mobile phone manufacturers are also intentionally or unintentionally propaganda this point. This is why?First of all, we compare the advantages and disadvantages of plastic and metal:gun drilling inserts Disadvantages:Heat is bad,Easy to scratch,Affect the signalCommon plastic materials PolycarbonateAdvantages:Lighter weight,Raw materials are cheap,Easy to manufactureDisadvantages:Poor texture,Heat dissipation is averageIf you want from the cost, performance, then it seems that plastic is superior. However, now the user has been in the formation of “love” metal shell tastes, so … …So, why would the texture of the metal shell feel better than the texture of the plastic shell? We can consider from a number of aspects.First of all, the plastic was labeled “cheap” label, and the metal is a bit “high”. From the cost, plastic is lower than metal. The cost of plastic preparation process is relatively simple and low, and metal forming, polishing and other treatment also makes the production surface milling cutters of metal shell after the cost greatly increased. The original material cost is a good thing, but since we are willing to pay more for this, so the plastic had no choice but to the bad texture.Plastic “cheap” and metal “high pressure” in the field of life is also reflected everywhere. Plastic as a children’s toys, cheap life supplies, and metal appears in the sophisticated machinery and equipment. So on the phone, this bias is naturally difficult to eliminate.The plastic itself, the manufacture of short processing, may be the reason for the texture. Plastic is weaker than metal in tolerance control. Because the plastic in the manufacturing process of a morphological changes, solid to melt to solid. And injection molding need to consider stripping, limiting the shape of a lot of finished product design. Easy to cause the location of the tolerance, reflected so reflected in the plastic shell is likely to connect is not so close.Moreover, by the wall thickness and shrinkage of the impact of the plastic shell made a lot of studs are also more difficult, so many mobile phone plastic shell is a simple cover up, the integration of poor.Material density is different, can also affect some people’s texture. Density is small, the phone shell on the light, the problem is that many people like the feeling of heavy. In addition, the optical performance of different color differences, the difference in surface texture will bring the different materials and so on.
Source: Meeyou Carbide

The Cemented Carbide Blog: tungsten insert

Now with the popularity of smart phones, our choice of smart phones has become more and more, and we choose the standard has become diversified. The first few years, especially a coarse grain phone, the most favorite benchmark. Then again, more and more mobile phones began to match the material, the fuselage texture is one of the important factors.But the texture is not a technical indicator or standard, it is good or bad standard does not quantify the provisions, mainly depends on the user’s feelings, and this feeling is often experienced, and our bias will also affect our Feelings. For example, many people think that metal texture must be better than plastic texture. Mobile phone manufacturers are also intentionally or unintentionally propaganda this point. This is why?First of all, we compare the advantages and disadvantages of plastic and metal:gun drilling inserts Disadvantages:Heat is bad,Easy to scratch,Affect the signalCommon plastic materials PolycarbonateAdvantages:Lighter weight,Raw materials are cheap,Easy to manufactureDisadvantages:Poor texture,Heat dissipation is averageIf you want from the cost, performance, then it seems that plastic is superior. However, now the user has been in the formation of “love” metal shell tastes, so … …So, why would the texture of the metal shell feel better than the texture of the plastic shell? We can consider from a number of aspects.First of all, the plastic was labeled “cheap” label, and the metal is a bit “high”. From the cost, plastic is lower than metal. The cost of plastic preparation process is relatively simple and low, and metal forming, polishing and other treatment also makes the production surface milling cutters of metal shell after the cost greatly increased. The original material cost is a good thing, but since we are willing to pay more for this, so the plastic had no choice but to the bad texture.Plastic “cheap” and metal “high pressure” in the field of life is also reflected everywhere. Plastic as a children’s toys, cheap life supplies, and metal appears in the sophisticated machinery and equipment. So on the phone, this bias is naturally difficult to eliminate.The plastic itself, the manufacture of short processing, may be the reason for the texture. Plastic is weaker than metal in tolerance control. Because the plastic in the manufacturing process of a morphological changes, solid to melt to solid. And injection molding need to consider stripping, limiting the shape of a lot of finished product design. Easy to cause the location of the tolerance, reflected so reflected in the plastic shell is likely to connect is not so close.Moreover, by the wall thickness and shrinkage of the impact of the plastic shell made a lot of studs are also more difficult, so many mobile phone plastic shell is a simple cover up, the integration of poor.Material density is different, can also affect some people’s texture. Density is small, the phone shell on the light, the problem is that many people like the feeling of heavy. In addition, the optical performance of different color differences, the difference in surface texture will bring the different materials and so on.
Source: Meeyou Carbide

The Cemented Carbide Blog: tungsten insert

Now with the popularity of smart phones, our choice of smart phones has become more and more, and we choose the standard has become diversified. The first few years, especially a coarse grain phone, the most favorite benchmark. Then again, more and more mobile phones began to match the material, the fuselage texture is one of the important factors.But the texture is not a technical indicator or standard, it is good or bad standard does not quantify the provisions, mainly depends on the user’s feelings, and this feeling is often experienced, and our bias will also affect our Feelings. For example, many people think that metal texture must be better than plastic texture. Mobile phone manufacturers are also intentionally or unintentionally propaganda this point. This is why?First of all, we compare the advantages and disadvantages of plastic and metal:gun drilling inserts Disadvantages:Heat is bad,Easy to scratch,Affect the signalCommon plastic materials PolycarbonateAdvantages:Lighter weight,Raw materials are cheap,Easy to manufactureDisadvantages:Poor texture,Heat dissipation is averageIf you want from the cost, performance, then it seems that plastic is superior. However, now the user has been in the formation of “love” metal shell tastes, so … …So, why would the texture of the metal shell feel better than the texture of the plastic shell? We can consider from a number of aspects.First of all, the plastic was labeled “cheap” label, and the metal is a bit “high”. From the cost, plastic is lower than metal. The cost of plastic preparation process is relatively simple and low, and metal forming, polishing and other treatment also makes the production surface milling cutters of metal shell after the cost greatly increased. The original material cost is a good thing, but since we are willing to pay more for this, so the plastic had no choice but to the bad texture.Plastic “cheap” and metal “high pressure” in the field of life is also reflected everywhere. Plastic as a children’s toys, cheap life supplies, and metal appears in the sophisticated machinery and equipment. So on the phone, this bias is naturally difficult to eliminate.The plastic itself, the manufacture of short processing, may be the reason for the texture. Plastic is weaker than metal in tolerance control. Because the plastic in the manufacturing process of a morphological changes, solid to melt to solid. And injection molding need to consider stripping, limiting the shape of a lot of finished product design. Easy to cause the location of the tolerance, reflected so reflected in the plastic shell is likely to connect is not so close.Moreover, by the wall thickness and shrinkage of the impact of the plastic shell made a lot of studs are also more difficult, so many mobile phone plastic shell is a simple cover up, the integration of poor.Material density is different, can also affect some people’s texture. Density is small, the phone shell on the light, the problem is that many people like the feeling of heavy. In addition, the optical performance of different color differences, the difference in surface texture will bring the different materials and so on.
Source: Meeyou Carbide

The Cemented Carbide Blog: tungsten insert

High Feed Cutters Improve Tool Life

Live tooling often features a sealed-bearing design to prevent coolant from entering the grease packing, but live tooling from Cincinnati, Ohio-based Planet Products uses the exact opposite approach. In fact, coolant is fed directly to the bearings to prevent overheating and tool failure during high-volume, lengthy-cycle CNC turning operations.

“If a shop produces items with long cycle times or high volumes, then thermal growth will usually occur in the toolhead,” explains Mike Thompson, lathe supervisor at Micro-Tronics (Tempe, Arizona). “This is because the sealed bearings in the toolhead tend to overheat during continuous use or under heavy loads, and that can cause serious problems.” Mr. Thompson says, Micro-Tronics’ precision machine shop has experienced a variety of sealed-bearing-related problems in the production of metal valves and related products for the aerospace and automotive industries. Among these problems was thermal growth, which caused offset deviations that adversely affected workpiece tolerances. In another instance, metal chips entered the toolhead after the bearing seal had failed.

To eliminate these issues, Micro-Tronics acquired a coolant-fed toolholder from Planet for each of its new Okuma LB300 lathes. Planet’s live-tool design for turret lathe applications uses a continuous flow of filtered machine coolant to lubricate and cool the bearings, reducing thermal growth. Unlike conventional bearings, coolant-fed bearings do not rely on seal integrity or the lubricant packing to operate normally in high-capacity conditions, the company says. Instead, the filtered coolant that externally cools and lubricates the live tools and workpieces flows through the tool to keep the bearings cool and maintain accuracy. Mr. Thompson adds that the coolant washes metal chips and other contaminants away from the bearing assembly before they cause damage. By keeping bearings cool and free of debris, the shop was able to increase tool life, and thus, increase productivity.

Another way that shops can increase productivity in high-capacity applications is by increasing production speed. Low-cost overseas competition makes this an especially important goal for Buku Performance Products, a small manufacturer of aftermarket components for radio-controlled vehicles. Dave Maslar, CEO of the Gambrills, Maryland-based business, turned to Planet to find a solution that could improve aluminum-cutting productivity on the company’s Puma 240 MB turret lathe from Doosan.

Cycle time for that aluminum component was approximately 6.5 minutes, more than four of which were occupied by cutting deep slots with a 3/32-inch end mill, Mr. Maslar explains. “The live-tool turret on my machine is limited to 5,000 rpm. That was the limiting factor for the time it was taking to process these components,” he says. To increase efficiency, Buku adopted Planet’s line of “speeder” over-speed heads, which feature a gear-up ratio that enables the tool to spin faster than the turret drive. For instance, a user with a 4,000-rpm turret could potentially increase turret speed to 12,000 to 15,000 rpm with a sped-up ratio. At Buku, the over-speed head reduced cycle time by more than 2 minutes. Even though the cycle time placed a heavy demand on the tool, reliability and accuracy were maintained, Mr. Maslar says.

The over-speed heads also feature coolant-fed bearings to reduce tool failure. “The bearings are running fast, and they are running for a long time,” Mr. Malsar says. “But having the coolant lubricate the bearings eliminated any concerns we could have had regarding overusing the live tool for that amount of time.” He adds that externally lubricated and cooled bearings can have tighter tolerances, which TCGT Insert improves the runout characteristic of the bearing. Even though there is an upper limit to how tight the bearing tolerance can be if the tool is run for a long time, he attributes significant runout improvement to the active, external cooling and lubrication of the bearings in the tool head.

“That is a very important result because I’m running a 3/32-inch, three-flute end mill, and the feed per revolution is distributed among three cutting teeth,” he explains. Even the slightest bit of run-out can cause one tooth to substantially over-cut, wear faster and fail more quickly than it should. From a tool cost perspective, that might not be a big deal, he says, but from a production downtime standpoint, that can be very expensive. “So far, we’ve not broken one end mill, and that reflects cutting times deep hole drilling inserts of 20 to 30 hours on a single end mill.”

While Buku cuts aluminum, Mr. Maslar says that shops that cut very hard materials should have an even greater appreciation for the tool runout improvements because runout is usually a significant issue in pushing the limits of a hard milling operation.
 

The Cemented Carbide Blog: turning Insert

Live tooling often features a sealed-bearing design to prevent coolant from entering the grease packing, but live tooling from Cincinnati, Ohio-based Planet Products uses the exact opposite approach. In fact, coolant is fed directly to the bearings to prevent overheating and tool failure during high-volume, lengthy-cycle CNC turning operations.

“If a shop produces items with long cycle times or high volumes, then thermal growth will usually occur in the toolhead,” explains Mike Thompson, lathe supervisor at Micro-Tronics (Tempe, Arizona). “This is because the sealed bearings in the toolhead tend to overheat during continuous use or under heavy loads, and that can cause serious problems.” Mr. Thompson says, Micro-Tronics’ precision machine shop has experienced a variety of sealed-bearing-related problems in the production of metal valves and related products for the aerospace and automotive industries. Among these problems was thermal growth, which caused offset deviations that adversely affected workpiece tolerances. In another instance, metal chips entered the toolhead after the bearing seal had failed.

To eliminate these issues, Micro-Tronics acquired a coolant-fed toolholder from Planet for each of its new Okuma LB300 lathes. Planet’s live-tool design for turret lathe applications uses a continuous flow of filtered machine coolant to lubricate and cool the bearings, reducing thermal growth. Unlike conventional bearings, coolant-fed bearings do not rely on seal integrity or the lubricant packing to operate normally in high-capacity conditions, the company says. Instead, the filtered coolant that externally cools and lubricates the live tools and workpieces flows through the tool to keep the bearings cool and maintain accuracy. Mr. Thompson adds that the coolant washes metal chips and other contaminants away from the bearing assembly before they cause damage. By keeping bearings cool and free of debris, the shop was able to increase tool life, and thus, increase productivity.

Another way that shops can increase productivity in high-capacity applications is by increasing production speed. Low-cost overseas competition makes this an especially important goal for Buku Performance Products, a small manufacturer of aftermarket components for radio-controlled vehicles. Dave Maslar, CEO of the Gambrills, Maryland-based business, turned to Planet to find a solution that could improve aluminum-cutting productivity on the company’s Puma 240 MB turret lathe from Doosan.

Cycle time for that aluminum component was approximately 6.5 minutes, more than four of which were occupied by cutting deep slots with a 3/32-inch end mill, Mr. Maslar explains. “The live-tool turret on my machine is limited to 5,000 rpm. That was the limiting factor for the time it was taking to process these components,” he says. To increase efficiency, Buku adopted Planet’s line of “speeder” over-speed heads, which feature a gear-up ratio that enables the tool to spin faster than the turret drive. For instance, a user with a 4,000-rpm turret could potentially increase turret speed to 12,000 to 15,000 rpm with a sped-up ratio. At Buku, the over-speed head reduced cycle time by more than 2 minutes. Even though the cycle time placed a heavy demand on the tool, reliability and accuracy were maintained, Mr. Maslar says.

The over-speed heads also feature coolant-fed bearings to reduce tool failure. “The bearings are running fast, and they are running for a long time,” Mr. Malsar says. “But having the coolant lubricate the bearings eliminated any concerns we could have had regarding overusing the live tool for that amount of time.” He adds that externally lubricated and cooled bearings can have tighter tolerances, which TCGT Insert improves the runout characteristic of the bearing. Even though there is an upper limit to how tight the bearing tolerance can be if the tool is run for a long time, he attributes significant runout improvement to the active, external cooling and lubrication of the bearings in the tool head.

“That is a very important result because I’m running a 3/32-inch, three-flute end mill, and the feed per revolution is distributed among three cutting teeth,” he explains. Even the slightest bit of run-out can cause one tooth to substantially over-cut, wear faster and fail more quickly than it should. From a tool cost perspective, that might not be a big deal, he says, but from a production downtime standpoint, that can be very expensive. “So far, we’ve not broken one end mill, and that reflects cutting times deep hole drilling inserts of 20 to 30 hours on a single end mill.”

While Buku cuts aluminum, Mr. Maslar says that shops that cut very hard materials should have an even greater appreciation for the tool runout improvements because runout is usually a significant issue in pushing the limits of a hard milling operation.
 

The Cemented Carbide Blog: turning Insert

Live tooling often features a sealed-bearing design to prevent coolant from entering the grease packing, but live tooling from Cincinnati, Ohio-based Planet Products uses the exact opposite approach. In fact, coolant is fed directly to the bearings to prevent overheating and tool failure during high-volume, lengthy-cycle CNC turning operations.

“If a shop produces items with long cycle times or high volumes, then thermal growth will usually occur in the toolhead,” explains Mike Thompson, lathe supervisor at Micro-Tronics (Tempe, Arizona). “This is because the sealed bearings in the toolhead tend to overheat during continuous use or under heavy loads, and that can cause serious problems.” Mr. Thompson says, Micro-Tronics’ precision machine shop has experienced a variety of sealed-bearing-related problems in the production of metal valves and related products for the aerospace and automotive industries. Among these problems was thermal growth, which caused offset deviations that adversely affected workpiece tolerances. In another instance, metal chips entered the toolhead after the bearing seal had failed.

To eliminate these issues, Micro-Tronics acquired a coolant-fed toolholder from Planet for each of its new Okuma LB300 lathes. Planet’s live-tool design for turret lathe applications uses a continuous flow of filtered machine coolant to lubricate and cool the bearings, reducing thermal growth. Unlike conventional bearings, coolant-fed bearings do not rely on seal integrity or the lubricant packing to operate normally in high-capacity conditions, the company says. Instead, the filtered coolant that externally cools and lubricates the live tools and workpieces flows through the tool to keep the bearings cool and maintain accuracy. Mr. Thompson adds that the coolant washes metal chips and other contaminants away from the bearing assembly before they cause damage. By keeping bearings cool and free of debris, the shop was able to increase tool life, and thus, increase productivity.

Another way that shops can increase productivity in high-capacity applications is by increasing production speed. Low-cost overseas competition makes this an especially important goal for Buku Performance Products, a small manufacturer of aftermarket components for radio-controlled vehicles. Dave Maslar, CEO of the Gambrills, Maryland-based business, turned to Planet to find a solution that could improve aluminum-cutting productivity on the company’s Puma 240 MB turret lathe from Doosan.

Cycle time for that aluminum component was approximately 6.5 minutes, more than four of which were occupied by cutting deep slots with a 3/32-inch end mill, Mr. Maslar explains. “The live-tool turret on my machine is limited to 5,000 rpm. That was the limiting factor for the time it was taking to process these components,” he says. To increase efficiency, Buku adopted Planet’s line of “speeder” over-speed heads, which feature a gear-up ratio that enables the tool to spin faster than the turret drive. For instance, a user with a 4,000-rpm turret could potentially increase turret speed to 12,000 to 15,000 rpm with a sped-up ratio. At Buku, the over-speed head reduced cycle time by more than 2 minutes. Even though the cycle time placed a heavy demand on the tool, reliability and accuracy were maintained, Mr. Maslar says.

The over-speed heads also feature coolant-fed bearings to reduce tool failure. “The bearings are running fast, and they are running for a long time,” Mr. Malsar says. “But having the coolant lubricate the bearings eliminated any concerns we could have had regarding overusing the live tool for that amount of time.” He adds that externally lubricated and cooled bearings can have tighter tolerances, which TCGT Insert improves the runout characteristic of the bearing. Even though there is an upper limit to how tight the bearing tolerance can be if the tool is run for a long time, he attributes significant runout improvement to the active, external cooling and lubrication of the bearings in the tool head.

“That is a very important result because I’m running a 3/32-inch, three-flute end mill, and the feed per revolution is distributed among three cutting teeth,” he explains. Even the slightest bit of run-out can cause one tooth to substantially over-cut, wear faster and fail more quickly than it should. From a tool cost perspective, that might not be a big deal, he says, but from a production downtime standpoint, that can be very expensive. “So far, we’ve not broken one end mill, and that reflects cutting times deep hole drilling inserts of 20 to 30 hours on a single end mill.”

While Buku cuts aluminum, Mr. Maslar says that shops that cut very hard materials should have an even greater appreciation for the tool runout improvements because runout is usually a significant issue in pushing the limits of a hard milling operation.
 

The Cemented Carbide Blog: turning Insert